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AEM Cold Air Intake
Test & Review


   I have been itching to steal a AEM CAI from inventory for a while now and I finally broke down and installed one on my car.  My test results were surprising, I knew the factory intake was restrictive but I didn't know just how restrictive it really was.

   The first step was to test the restriction that the stock intake created.  I used a manometer to measure the pressure drop present after the air box.  I tapped the manometer into the turbo inlet hose and made a few second gear runs to measure the restriction.  The restriction was a staggering 26" of water which converts to .938 PSI.  This is the difference in pressure between the atmosphere and the turbo inlet hose, so nearly a full pound of pressure is lost due to the restrictiveness of the factory intake snorkel, resonator chamber, air filter, and air box.

   The next step was to install the AEM CAI and take some more measurements.  Installation was fairly straightforward, the AEM CAI comes with very thorough instructions which includes plenty of pictures.  The only real challenge during the installation was not breaking any of the plastic clips that hold the wheel well molding in place.  A little patience and a gentle hand and I managed to remove all the clips without breaking any.  To gain a little extra room to maneuver I opted to remove the wheel/tire instead of just turning the wheels all the way to the right like the instructions recommended.  From start to finish the installation took me about one hour.

   The first thing I noticed when driving the car was how much more audible the turbo was as it spools up, ah I love that sound.  The blow off valve can also be heard more clearly but it's not TFATF loud.  Right away I also noticed that my boost pressure had jumped by about 1/2 PSI, a good indicator that a lot of restriction was removed from the intake.  A quick adjustment of the OAMBC restored the boost pressure to the same level it was before the installation of the AEM CAI, 14.5 PSI in second gear.

   After making a few runs in second gear the drop in intake restriction was very noticeable.  The restriction caused by the AEM CAI was 12" of water or about 0.433 PSI, less than half the restriction posed by the factory setup!  The seat of the pants difference in horsepower was great, power didn't taper off as quickly when reaching the higher end of the RPM range and boost response was quicker.  Before the installation of the AEM CAI revving the car in neutral from idle to redline the turbo could only produce 3 or 4 PSI of boost pressure, now 8 to 10 PSI of pressure can be seen. This reduction in spool time helps driveability and also makes launching the car easier because the boost comes on quicker which reduces the chance of bogging down the car off the line. 

  Stock Intake AEM CAI
Restriction
(Inches / H2O)

26" / H2O
(.938 PSI)

12" / H2O
(0.433 PSI)

Change

-14" / H2O
(-0.505 PSI)

TAP.jpg (105285 bytes)
This pic shows where I tapped into the turbo inlet hose to take restriction measurements.

 

Manometer.jpg (90912 bytes)
This is a picture of the manometer that was used to take the pressure reading.

 

AEM_CAI_Installed.jpg (93729 bytes)
Here is a picture of the AEM CAI installed on my car.

 

 

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Last Updated: 05/13/08

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